Rapid Prototyping On demand

Accelerate Your Product Development with MXY’s Rapid Prototyping Services

Understanding Rapid Prototyping

At MXY, we recognize the significance of rapid prototyping in fostering innovation and maintaining a competitive edge. Our rapid prototyping solutions encompass a variety of cutting-edge manufacturing methods, such as 3D printing, CNC machining, sheet metal fabrication, and injection molding.

The initial step involves creating a digital model using computer-aided design (CAD) software, which acts as the foundation for the physical prototype. Once the design is finalized, it is converted into machine-readable instructions for the selected manufacturing technique.

Rapid prototyping delivers numerous advantages, including quicker product development cycles, reduced time to market, and improved collaboration among interdisciplinary teams. By offering tangible prototypes for assessment and input, rapid prototyping streamlines decision-making processes and ensures consensus on design direction.

Rapid 3D Printing Processes

Rapid 3D printing is a cornerstone of modern prototyping, offering unparalleled speed, accuracy, and versatility. This additive manufacturing process builds objects layer by layer from digital designs, allowing for the creation of complex geometries that would be challenging or impossible to achieve with traditional manufacturing methods.

MXY presents you with the most diverse rapid 3D printing methods required for your prototyping needs. Our advanced selective laser sintering (SLS), stereolithography (SLA), and fused deposition modeling (FDM) allow for prototypes of unquestionable accuracy and speed.

Selective laser sintering (SLS) is ideal for producing functional prototypes with excellent mechanical properties and surface finish. Stereolithography (SLA) offers high-resolution printing with smooth surface finish, making it perfect for detailed prototypes and models. Fused deposition modeling (FDM) is cost-effective and accessible, making it suitable for rapid iteration and functional testing.

With our advanced 3D printing technologies and expert team, MXY delivers superior quality prototypes with fast turnaround times. Whether you’re creating prototypes for consumer products, medical devices, or aerospace components, our rapid 3D printing services can help bring your ideas to life quickly and efficiently.

Rapid CNC Machining

Rapid CNC machining is another critical aspect of rapid prototyping, particularly for parts that require evaluation in their final material. CNC (Computer Numerical Control) machining utilizes computer-controlled machines to precisely remove material from a solid block, resulting in highly accurate and detailed prototypes.

At MXY, we offer state-of-the-art CNC machining services to meet your prototyping needs. Our advanced CNC milling and turning capabilities enable us to produce prototypes with tight tolerances and excellent surface finish.

The process begins with the creation of a CAD model, which is then translated into machine-readable instructions using CAM (Computer-Aided Manufacturing) software. These instructions are sent to the CNC machine, which automatically mills or cuts the desired shape from a block of material, such as metal, plastic, or wood.

Rapid CNC machining offers numerous benefits, including precision, speed, and scalability. With our optimized workflows and efficient processes, we can deliver prototypes in a matter of days, allowing for rapid iteration and refinement of designs.

Rapid Sheet Metal Fabrication

Rapid sheet metal fabrication is a vital aspect of rapid prototyping, particularly for flat parts that require evaluation in their final metal material. Sheet metal fabrication utilizes various techniques, such as cutting, bending, and welding, to transform flat metal sheets into finished prototypes.

Explore the speed of our fast sheet metal fabrication services at MXY, designed to satisfy all your prototyping demands. Our advanced manufacturing technologies and expert team enable us to produce prototypes with excellent structural integrity and durability.

The process begins with the creation of a CAD model, which is then used to generate flat patterns for the individual components. These flat patterns are transferred to the sheet metal material, which is then cut into the desired shape using laser cutting, waterjet cutting, or plasma cutting.

Once the parts are cut, they are bent or formed into the correct shape using press brakes or other forming tools. Additional operations, such as welding, deburring, and surface finishing, may also be performed to achieve the desired final appearance and functionality.

Rapid sheet metal fabrication offers numerous benefits, including precision, durability, and scalability. With our optimized workflows and efficient processes, we can deliver prototypes in a matter of days, allowing for rapid iteration and refinement of designs.

Rapid Injection Molding

Rapid injection molding is a highly efficient and cost-effective prototyping method that is widely used in various industries, including automotive, aerospace, and consumer electronics. The process involves injecting molten plastic material into a mold cavity, where it cools and solidifies to form the desired shape.

At MXY, we offer rapid injection molding services to meet your prototyping needs. Our advanced mold-making techniques and optimized production processes enable us to produce prototypes with complex geometries and precise details.

The key advantage of rapid injection molding is its ability to produce high-quality prototypes with tight tolerances and excellent surface finish. Injection-molded parts closely resemble the final production parts in terms of material properties, surface finish, and mechanical performance, making them ideal for functional testing and validation.

Rapid injection molding also offers fast turnaround times, allowing engineers to quickly iterate on designs and bring products to market faster. With our advanced mold-making techniques and optimized production processes, injection-molded prototypes can be produced in a matter of days, rather than weeks or months.

Another benefit of rapid injection molding is its scalability. Once the initial mold is created, it can be used to produce hundreds or even thousands of identical parts with minimal setup time. This makes injection molding suitable for both low-volume prototyping and high-volume production.

Overall, rapid injection molding is a versatile and reliable prototyping method that offers precision, speed, and scalability. Whether you’re creating prototypes for consumer products, medical devices, or industrial components.