Customized Production for the Aerospace & Defense Sector
Our Injection Molding Capabilities
| Services | Details |
|---|---|
| Materials | Our inventory boasts a massive selection of plastic materials available for immediate purchase. |
| Choices for Inspection and Certification | Incorporates FAI and PPAP. Compliant with ISO 9001, AS9100, ISO 13485, UL, ITAR, as well as ISO 7 and 8 standards for Medical Clean Room molding. |
| Mold Cavity Tolerances | Tolerance of Ā± 0.004″ is applied during the mold machining process, with an added tolerance of Ā± 0.002″ per inch accounted for when considering shrinkage. |
| Mold Ownership | Mold maintenance for customer-owned equipment is provided. |
| Key Feature Tolerances | Requesting tighter tolerances can lead to an increase in tooling costs due to the need for additional sampling and grooming. We ensure that critical features are milled to a steel-safe condition. |
| Reproducibility of Parts Alignment | +/- 0.003″ or lower |
| Key Feature Tolerances | Requesting tighter tolerances can lead to an increase in tooling costs due to the need for additional sampling and grooming. We ensure that critical features are milled to a steel-safe condition. |
| Types of Mold Available | MXY generally manufactures tools in Class 102, 103, and 104, with production grades spanning from Class 105 to Class 101, which is the highest production mold available for steel and aluminum. |
Custom plastic Injection Molding Materials
Inflexible Plastic Materials:
- ABS (acrylonitrile butadiene styrene): A high-strength general-purpose engineering plastic used in various commercial products.
- ASA (acrylonitrile styrene acrylate): Similar to ABS but with higher resistance to fading, making it suitable for outdoor use.
- CA (cellulose acetate): A flexible clear material commonly used in eyeglasses and film, and can be used in food contact.
- HDPE (high-density polyethylene): Known for its excellent strength-to-weight ratio and chemical resistance. Used in fuel tanks, connector insulators, and food containers, as well as outdoor equipment like playgrounds.
- LCP (liquid crystal polymer): Provides exceptional features for micromolding and thin-walled components, with mechanics even at elevated temperatures. Popular for electrical connectors, interconnects, and medical devices.
- LDPE (low-density polyethylene): A flexible and tough material with lower density compared to HDPE. Does not react to acids, bases, or alcohols. Useful for trays, snap lids, and general-purpose containers.
- PA 6 (polyamide 6, nylon 6): Offers increased mechanical strength, rigidity, good stability under heat, and/or chemical resistance.
- PA 6/6 (polyamide 6/6, nylon 6/6): Similar to PA 6, offering increased mechanical strength, rigidity, good stability under heat, and/or chemical resistance.
- PARA (polyarylamide): Often combined with infills like glass or mineral fibers, PARA creates rigid parts with low creep and slower water absorption than nylon (PA). Excellent for structural components in handheld and medical electronics.
- PBT (polybutylene terephthalate, Valox): A common electronic insulator with a polyester base. Widely used in automotive as a longer-wearing alternative to nylon.
- PBT-PET (polybutylene terephthalate-polyethylene terephthalate): A compounded blend of PBT and PET.
- PC (polycarbonate): A lightweight, glass-like plastic that is clear or colored. Highly utilized across multiple industries due to its impact resistance and durability.
- PC-ABS (polycarbonate-acrylonitrile butadiene styrene): A high-strength engineering thermoplastic with more flexibility than standard polycarbonate.
- PC-PBT (polycarbonate-polybutylene terephthalate, Xenoy): A tough and rigid material resistant to lubricants, solvents, and cleaning agents commonly used in electronic enclosures.
- PC-PET (polycarbonate-polyethylene terephthalate): A blend of PC and PET that provides tough and chemically resistant results, suitable as an alternative to PC-ABS. Ideal for sports equipment and healthcare applications.
- PCT (polycyclohexylenedimethylene terephthalate): A thermoplastic polyester with lower moisture absorption and better environmental stability than PET. Often used for connectors and switches.
- PE (polyethylene): One of the most common plastics with high ductility, abrasion resistance, and chemical resistance. Used in packaging, tubing, films, bottles, and more.
- PEEK (polyether ether ketone): Offers excellent tensile strength, making it a lightweight substitute for metal parts in high-temperature, high-stress applications. Resistant to chemicals, wear, and moisture.
- PEI (polyetherimide, Ultem): Known for its extremely high heat and flame resistance, PEI is commonly used in medical applications and is more affordable than PEEK.
- PE-PP (polyethylene-polypropylene): A resin blend of polypropylene and polyethylene.
- PE-PS (polyethylene-polystyrene): A resin blend of polyethylene and polystyrene.
- PE-PS (polyethylene-polystyrene): A resin blend of polyethylene and polystyrene.
- PES (polyethersulfone): A rigid, transparent plastic that is chemically inert, biocompatible, and sterilizable. Suitable for food-contact devices, aerospace, and automotive applications with high chemical exposure.
- PET (polyethylene terephthalate, Rynite):PETE is a transparent, durable, and lightweight PE resin widely utilized in food packaging, soda bottles, and jars. It is considered safe for food contact. PET is also recyclable with a resin code of.
- PLA (polylactic acid):PLA is a biodegradable and renewable plastic. It has a relatively low glass transition temperature and is commonly used in short-term applications.
- PMMA (polymethyl methacrylate, acrylic):
- PMMA is a transparent plastic with glass-like properties. It has excellent resistance to wear and tear, making it suitable for outdoor use.
- POM (acetal polyoxymethylene, Delrin):
- POM exhibits good moisture resistance, high wear-resistance, and low friction properties.
- PP (polypropylene):
- PP has outstanding electrical properties and minimal moisture absorption. It can withstand light loads over extended periods in varying temperatures. PP is often molded into parts requiring chemical or corrosion resistance.
- PPA (polyphthalamide):
- PPA is a subset of nylons (polyamide) that typically has a higher melting point and lower moisture absorption. It is commonly used in automotive and industrial applications due to its ability to withstand harsh chemicals. PPA is particularly suitable for fuel and fluid manifolds, as well as headlight housings.
- PPS (polyphenylene sulfide, Ryton):
- PPS is a high-performance thermoplastic known for its exceptional resistance to solvents.
- PS (polystyrene):
- PS is a clear, rigid, and brittle material extensively used in food packaging, clamshell containers, and disposable cutlery.
- PS-PPE (polystyrene-polyphenyl ethers, Noryl):
- PS-PPE, also known as Noryl, exhibits high heat and flame resistance. It possesses high stiffness and tensile strength, even at elevated temperatures.
- PSU (polysulfone, Udel):
- PSU is a rigid, stiff, and transparent plastic that serves as a higher-performance alternative to polycarbonate.
- PVC (polyvinyl chloride, Shore D):
- PVC is a rigid, general-purpose plastic commonly found in plumbing, non-food packaging, and trimming applications.
- PVDF (polyvinylidene fluoride, Kynar):
A chemically inert, high-temperature material. Due to its low friction, PVDF is used in plumbing parts, bearings, chemical handling, electrical wire insulation, and tubing. - SAN (styrene acrylonitrile):
A polystyrene that is heat resistant and transparent. Due to its relationship with polystyrene, SAN is low cost and has enhanced clarity and shine. SAN is common in household goods, door handles, and kitchenware. - TPO (thermoplastic polyolefin):
A flexible plastic with good chemical resistance but lower temperature resistance compared to PP. - TPU (thermoplastic polyurethane (Shore D)):
A tough, highly abrasion-resistant resin that bridges the gap between rubbers and plastics. TPUs can be formulated to be rigid or elastomeric. TPU exhibits a high flex before break and is ideal for wheels and door panels.
Molded Elastomer and Rubber Materials:
- EPDM, also known as ethylene propylene diene monomer rubber or Viton, is a highly durable rubber elastomer that offers exceptional heat resistance, chemical resistance, and moisture sealing properties. It is commonly used in automotive seals, gaskets, O-rings, and electrical insulators.
- PEBA, or polyether block amide, is a flexible and soft plastic or elastomer that finds applications in medical devices like catheters. PEBA foams are also used for padding, shoe insoles, and sports equipment. It is resistant to moisture and UV exposure.
- PVC, or polyvinyl chloride, is a versatile elastomer that has a soft rubber-like texture. It is commonly used in outdoor products, protective films, and mats. PVC requires plasticizers to enhance its flexibility from its typical rigid state. Additionally, it is flame retardant due to its self-extinguishing properties.
- TPE, or thermoplastic elastomer, is a broad category of elastomers that exhibit high flexibility and elasticity similar to thermosets. However, they can be processed like thermoplastics through molding. TPE encompasses various unique elastomer classes.
- TPU, or thermoplastic polyurethane, is a tough and highly abrasion-resistant elastomer that bridges the gap between rubbers and plastics. It can be formulated to be rigid or elastomeric. TPU is ideal for applications such as flexible tires, skateboard wheels, and weatherproof gaskets, offering high flex before break.
- TPV, or thermoplastic elastomer vulcanized rubber, also known as Santoprene, is an excellent elastomer known for its versatility. It offers temperature resistance, compression, and elasticity. TPV finds applications in various industries due to its wide range of properties.
- LSR, or liquid silicone rubber, is a versatile rubber material that offers food and biocompatibility, extreme heat resistance, and excellent flexibility. It is commonly used in medical devices, automotive components, aerospace applications, and consumer products. The molding process for LSR is specialized and differs from traditional injection molding techniques.
Plastic Injection Molding usages
Models Depicting Concepts
Product developers can easily produce physical prototypes of their designs using plastic 3D printing, thanks to its speed and versatility in the iterative process.
Rapid Prototyping
Plastic 3D printing enables the production of functional plastic prototypes, including moving parts and all-in-one assemblies.
Digital Production Directly
Plastic 3D Printing is perfect for creating numerous customized or individual parts due to its exceptional precision and reliability.
Metal Sheet Fabrication Finishes
General
Our standard finish ensures that parts are delivered cut and bent, with no need for additional treatment. We take care to break sharp edges and deburr them for safe handling.ć
Brushed
Enhance the quality of your parts by manually brushing them with grit #180 after cutting and bending. Ensure safe handling by breaking sharp edges and deburring them. This process is perfect for reducing surface roughness and improving the overall finish of your parts.
Bead blast
Our parts undergo a meticulous bead blasting process using glass beads to achieve a unique grainy texture. Additionally, sharp edges are carefully smoothed and deburred to ensure safe and easy handling.ć
Bead blast & Anodized
Enhance the durability of your parts by immersing them in a type II anodizing bath following bead blasting. This process not only boosts corrosion resistance but also ensures that sharp edges are smoothed out for safer handling.
Brused & Anodized
Enhance the durability of your parts by immersing them in a type II anodizing bath following bead blasting. This process not only boosts corrosion resistance but also ensures that sharp edges are smoothed out for safer handling.ć
Anodized (Hardcoated)
Enhance the durability of your parts by immersing them in a type II anodizing bath following manual brushing. This process is perfect for boosting the corrosion resistance of your components. Additionally, ensure safe handling by smoothing out sharp edges through deburring.
Black oxide
Enhance the durability of your steel components by immersing them in a black oxide bath after production. This process not only boosts corrosion resistance but also reduces light reflection. Plus, ensure safe handling by smoothing out sharp edges for added peace of mind.
Powder coated
Powder coatingĀ layer is applied directly after fabrication. Sharp edges are broken and deburred for safe handling.
Chromate conversion coating
Version 1: Enhance the durability of your parts while preserving their conductivity by immersing them in an alodine bath immediately after production. This process not only boosts the corrosion resistance of the components but also ensures compliance with RoHS standards. Additionally, any sharp edges are carefully smoothed and deburred, guaranteeing safe and hassle-free handling.
Why choose mXY
Endless choices
Select from a wide range of options for your order, including various materials, finishes, tolerances, markings, and certifications.
User-friendly
Have your parts conveniently delivered to your doorstep, eliminating the need for sourcing, project management, logistics, or shipping.
Verified Network
Our certifications include ISO 9001:2015, ISO 13485, and AS9100D. Only the best shops that meet our standards become Suppliers.
The process of placing an order with us
Submit CAD file
Please upload your part design securely to our online quoting tool.
Confirm specs
Customize your part specifications and choose a lead time that aligns with your timeline.
Receive instant quote
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Manufacturing
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Explore our other production capacities
CNC Machining
Milling, Turning and Post Processing
Tolerances as low as Ā±.0008 in (0.020mm)
Lead durations 5 business days
3D Printing
FDM, SLA, SLS, MJF
Ā± 0.3% starting from Ā± 0.3 mm (0.012 in)
Lead durations 1 business days
Injection Molding
Prototypes and production tooling
Diverse array of part intricacies and scales
1 to 2M parts