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CNC milling service for precision and quality machining solutions
With MXY, you can count on flawless integration for all your CNC milling requirements. From simple designs to complex shapes, we provide 3 axis, 4 axis, 5 axis, 9 axis milling, and right angle milling services to transform your concepts into reality. Rely on MXY for immediate pricing, fast turnaround times, and professional advice on materials and manufacturing techniques customized to your specific industry needs.
What is CNC milling
CNC milling is an accurate and versatile process which is a kind of effective computerized machines with the ability to marks material off from a part. This process is able to produce a wide range of unique shapes as well as structures that may be composed of a variety of intersecting slots, holes, and complicated curves. CNC milling contribute to industries such as airspace, drive, and electronic sector where precision and repeatability cannot be a game to the carbon dioxide emissions. Due to the fact that CNC milling is able to handle different levels of intricacy as well as materials all at once, the technique has moved on to becoming a preferred means of mass prototyping as well as full-scale production. Application of reverse engineering brings about a few important benefits such as faster machine speed, greater precision, and more flexibility in manufacturing a wide array of parts.
Applications of CNC Milling
CNC milling is undoubtedly among the crucial fundamentals of present-day manufacturing. Consequently, CNC milling not only boasts unsurpassed accuracy and flexibility but also being vital for the smooth functioning of multiple industries. While this process is efficient and good for creating super detailed and sensitive parts required in high risk fields it is also costly and requires skilled operators to manage the machines. Moreover, in the car industry, only by machining complex engine components and personalized platforms, which require extreme efficiency and durability, will it be possible to move forward. The aerospace industry uses the CNC milling method in manufacturing essential airframe components and rotor systems, which are subjected to exacting specs and structural integral parts, in particular. For making the intricate work of printed circuit boards, and the evolved designs of enclosures, it is very necessary in the manufacturing of electronic devices that are small. The customization of implants and supplements to a certain patient’s needs can be excellent for the medical services because they supply health to the exact requirements. So, the capabilities of CNC milling are unfolding through the use of these applications, which shows the great significance of CNC milling in almost all sectors of the industry.
Industries utilizing CNC milling include:
Advantages of CNC Milling from MXY
CNC milling technology used by MXY Services is unmatched in the industry and ensures the best possible result in different industries. Here’s an overview of the key advantages they offer:
Precision and Accuracy
Exceptional Product Quality
MXY Services provides top class quality by means of modern CNC milling machines, which always guarantee the exactness. They use the equipment to hold tolerances extremely tight and this feature is greatly beneficial to the fields such as the aerospace and medical device engineering that usually need constructions with the highest precision.
Efficiency and Speed
Fast Turnaround Times
To be able to match the speed of production even with the high standard of quality, MXY Services leverages the most advanced CNC milling technology. Tools can be run at maximum removal speed and around the clock without the supervision of operators. Needless to say, operators will complete their projects faster with significant increase in productivity.
Materials
Material Versatility
We boasts that its products are close to the same irrespective of the difference in individual units that can be produced in the thousands. Our strict quality control system and intelligent selective control guarantee each piece has the same quality at the end of its batch even for the toughest industries such as automotive and aerospace.
Advanced CNC milling Solutions
Complex Machining Capabilities
MXY uses advanced multi-axis machining modules in its CNC machines, such as 3/4/5/10-axis CNC milling machines and 10 / 20 / 40/100 high-speed machining configurations. With such a wide range of axes, MXY can produce parts with complex geometries and varying designs that might prove to be difficult for other CNC milling services. The multiple axes configuration ensures that MXY is versatile enough to handle very sophisticated projects that require perfect dimensional and shape accuracies.
Customization and Flexibility
Adaptable Manufacturing Solutions
We recognize the unique needs of its client base and is able to develop solutions that anticipate or react to a specific set of predetermined client requirements. They provide custom machining solutions and adjust production system and process to conform to customer specifications and customization requests, thus being flexible and personal enough to meet special needs of the clients.
Cost-Effective Production
Reduced Labor Costs and Waste
By means of high-level precision CNC milling and superior programing MXY helps to decrease material waste cutting costs as well as ecological harm. Such advantage comes in addition to neglecting post-production processes (secondary finishing), which further saves on costs.
Professional Team
Skilled Technical Support
MXY CNC Milling Services assures customers in all design stages including but not limited to initial design consultations, and final projects deliverance. The team has experienced engineers and technicians who can offer insights and assistance in the process to evaluate and improve CNC milling the product’s design.
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Types of CNC Milling
Materials for Custom CNC Machining
| Material | Available |
|---|---|
| Aluminum | all grades |
| Brass/Bronze | all grades |
| Copper | all grades |
| Plastics | all grades |
| Steel | all grades |
| Titanium | all grades |
| Invar | all grades |
| Glass-filled polymer | all grades |
| Cemented carbide | all grades |
| Carbon steel | all grades |
| Monel | all grades |
| mild steel | all grades |
| Zinc | all grades |
Tolerances and Standards for CNC Milling Processes
| Description | Standard Tolerance |
|---|---|
| Maximum Size Limit | Machined components with dimensions of up to 2,035 mm x 1,225 mm x 620 mm. |
| Accurate tolerances | We have the capability to produce and examine with precise tolerances, which includes tolerances as tight as sub +/- 0.0001″ as per the specifications. |
| Distance Measurements | Dimensions (Length, width, height) diameter and placement (position, concentricity, symmetry) within +/- 0.005 inches. |
| Minimum Dimension | The thickness is 0.020 inches (0.50 mm), which could differ based on the geometry of the part and the material selected. |
| Finishes | The default finish is machined to 125 Ra or higher. Different finishing choices are available upon request for a quotation. |
| Threads and Tapped Holes | We have the capability to accommodate all standard thread sizes. Additionally, we are able to create custom threads through machining, although this will necessitate a manual quote review. |
| Orientation and Shape Measurements. | For sizes up to 12″, the tolerance is +/- 0.0005″ and angularity is within 1/2 degree. For sizes 24″ and above contact MXY consult team. |
| Critical Condition | Ensure that all sharp edges are automatically smoothed and deburred. Any critical edges that need to remain sharp must be clearly indicated on the print. |
cNC Milling Applications
Models Depicting Concepts
Product developers can easily produce physical prototypes of their designs using plastic 3D printing, thanks to its speed and versatility in the iterative process.
Rapid Prototyping
Plastic 3D printing enables the production of functional plastic prototypes, including moving parts and all-in-one assemblies.
Digital Production Directly
Plastic 3D Printing is perfect for creating numerous customized or individual parts due to its exceptional precision and reliability.
Common CNC Machining Surface Finishes
Brushing
Brushing is a technique that utilizes abrasive pads or brushes to add a finish to the surface of a material. It is commonly used on metal surfaces to enhance their visual appeal. This method is especially effective on stainless steel, creating either a linear or circular pattern on the surface.
Black Oxide Coating
Black oxide coating is a popular choice for enhancing the surface of steel and iron. This finish not only provides a visually appealing dark surface, but also offers excellent wear resistance. Additionally, the black oxide coating can enhance the lubricity and durability of the treated surface, making it an ideal option for various applications.
Passivation process
Passivation is a common process used to enhance the corrosion resistance of stainless steel by removing iron impurities and forming a protective oxide layer. This helps to improve the durability and performance of stainless steel in tough environments.
Painting
Paint serves as a surface coating that is effective on a wide range of materials, offering both aesthetic enhancement and protection against corrosion. It is available in numerous color options, making it suitable for application on metals, polymers, wood, and various other substrates.
polishing
Enhance the shine and smoothness of your materials by utilizing polishing techniques. By using abrasives such as buffing wheels or polishing chemicals, you can elevate the reflectivity and overall aesthetic of metals, resulting in a stunning mirror-like finish.
Alodine Coating
Alodine coating, also known as chromate conversion coating, is widely used on metals like aluminum. It serves as an excellent primer for paint or powder coatings, providing a durable and corrosion-resistant finish. By creating a thin layer of protection, it enhances the bond between subsequent coatings, ensuring long-lasting results.
More Common CNC Machining Surface Finishes
Choose the fastest finish option available. Some parts may have noticeable tool marks and sharp edges that can be smoothed out upon request. The surface finish is similar to a 125 uin Ra finish.
Achieve a uniform and textured rough machined surface finish with the help of bead blasting, which utilizes high pressure to embed tiny beads into the surface. This process not only aids in cleaning surfaces but also eliminates burrs, making it ready for further finishing touches.
Anodizing, a commonly used surface treatment for aluminum, creates a protective oxide layer on the metal’s surface. This not only enhances the durability and corrosion resistance of CNC machined parts but also adds to their visual appeal. Moreover, anodizing offers various options for coloring, making it an ideal choice for enhancing the overall aesthetic of the material.
Powder coating is an exceptional dry finishing method that utilizes electrostatic application of fine powder onto various surfaces. Once applied, the curing process takes place to guarantee a permanent treatment. With its remarkable ability to withstand impact, solvents, and UV radiation, powder coating provides an enduring and superior finish. From metals to polymers and even wood, there is a wide range of materials that can benefit from the protective coating of powder.
benefits of customized CNC Milling
| Accuracy | MXY provides precise tolerances between +/-0.0001″ and 0.0005″, based on customer requirements. |
| Material Choices | MXY offers a convenient solution for material selection, providing you with a one-stop options to choose from based on your specific requirements. |
| Customized Finishes | Select from a variety of finishes offered for every kind of material part. |
| Quick turnaround | MXY Utlizes advanced CNC machines to manufacture precision parts with exceptional accuracy and rapid turnaround times, delivering them in as little as 24 hours. |
| Grand scale | CNC Machining is the ideal solution for manufacturing quantities ranging from 1 to 100,000 precision CNC machined parts. |
Why choose mXY
Endless choices
Select from a wide range of options for your order, including various materials, finishes, tolerances, markings, and certifications.
User-friendly
Have your parts conveniently delivered to your doorstep, eliminating the need for sourcing, project management, logistics, or shipping.
Verified Network
Our certifications include ISO 9001:2015, ISO 13485, and AS9100D. Only the best shops that meet our standards become Suppliers.